Japanese Tray Sealers Boost Food Freshness and Shelf Life

Imagine fresh produce maintaining its just-harvested quality for extended periods—not only prolonging shelf life but expanding distribution networks while minimizing spoilage. The Ishida QX Series tray sealers make this vision achievable through advanced packaging technology that enhances product value while optimizing supply chains.

Precision Packaging for Extended Freshness

Designed for food and pharmaceutical applications, the QX Series specializes in top-sealing tray packages with either modified atmosphere packaging (MAP) or vacuum skin packaging capabilities. By precisely controlling internal gas composition, these systems effectively inhibit microbial growth and oxidation processes, preserving product quality significantly longer than conventional methods.

Versatile Performance for Diverse Needs

The tray sealers demonstrate adaptability across several critical dimensions:

• Universal Tray Compatibility: Proprietary sealing units accommodate various tray materials including plastic, foam, paperboard, aluminum, and PET containers—from standard designs to custom configurations.
• Flexible Film Options: Multiple top film selections are available, ranging from composite films to shrink films and specialized vacuum skin materials, addressing both aesthetic and protective requirements.
• Dual Cutting Methods:
  • External Cut: Seals before trimming film 2-5mm beyond tray edges, ideal for bulkier items or shrink/skin packaging applications.
  • Internal Cut: Trims film within tray perimeter before sealing for superior visual presentation.
• User-Centric Design: Simplified operation requires minimal training, while maintenance features include tool-free conveyor disassembly for washing and motorized sealing unit replacement via integrated carts.

Scalable Solutions Across Production Volumes

The QX Series offers four configurations tailored to operational scale:

• Compact high-output units for space-constrained facilities
• High-volume production models for mass packaging
• Large-tray specialized equipment
• Multi-channel independent systems for simultaneous processing of varied products

Automated Production Integration

These systems seamlessly incorporate into automated lines, enabling end-to-end processes from product loading through sealed package output. Synchronization with upstream and downstream equipment enhances throughput while reducing labor requirements.

Beyond Packaging: Operational Advantages

Implementation delivers comprehensive benefits:

• Extended product viability reducing spoilage rates
• Expanded geographical distribution potential
• Reduced reliance on manual labor
• Enhanced brand perception through premium presentation
• Sustainable operations via reduced food waste and preservative use

The Ishida QX Series represents a technological investment in product preservation, operational efficiency, and environmental responsibility—factors increasingly critical in competitive food markets.